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2022
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07
Application of Industrial Robots in the Field of Processing and Manufacturing
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With the continuous improvement of manufacturing automation and intelligence, industrial robots are developing rapidly. In the field of processing and manufacturing, the application of industrial robots is becoming more and more mature.
The "Industrial Internet" in the United States, the "Industry 4.0" in Germany, and the "Made in China 2025" in China are all promoting manufacturing enterprises to apply industrial Internet of Things, AR, cloud computing and other technologies to achieve automated, information-based and intelligent smart factories.
Among them, AGV handling robot, stamping robot, stacking robot and other industrial robots have become the main force of smart factories and are widely used in the manufacturing industry. Let's see what application scenarios they have.
AGV handling robot
AGV robot has a high degree of automation. Replacing manual handling with AGV robot can greatly improve the handling efficiency and free the handling workers from monotonous and repetitive high-intensity work. AGV handling robot realizes unmanned operation in the warehouse area. The automatic handling of goods, semi-finished products and raw materials in the production process can meet the application requirements of different environments.
Punching robot
Punching robots are widely used in machinery manufacturing, metallurgy, electronics, light industry, atomic energy and other enterprises. The main reason is that there are relatively many repetitive actions in the production process of these industries. The value of applying punching robots will be high, and the efficiency of using punching robots to produce goods will be high, thus bringing higher profits to enterprises. The mechanical arm automatically takes out the produced products, places them on the conveyor belt or the receiving platform, and transfers them to the designated target location, so that one person can watch two or more injection molding machines at the same time, which can save manpower and material resources and reduce the cost of the enterprise in the production process.
Robot Palletizer
The palletizing robot is a neat and automatic palletizing of packaged goods. The mechanical interface is installed at the end of the actuator, which can be used to change the handle, so that the palletizing robot can be used in more occasions. It is used in industrial production and three-dimensional warehouse. The use of the palletizing robot will undoubtedly greatly improve the production force, reduce the working intensity of workers, and play an effective role in ensuring the personal safety of workers in some harsh working environments.
Robot sorting
Robot high-speed sorting can accurately track the speed of the conveyor belt in the rapid assembly line operation, identify the position, color, shape, size, etc. of objects through visual intelligence, and carry out packing, sorting, arrangement, etc. according to specific requirements. With its fast and flexible characteristics, it greatly improves the efficiency of the enterprise's production line and reduces the operating cost of the enterprise.
Robot laser cutting
During laser cutting, the flexible and fast working performance of the industrial robot is used. According to the size of the workpiece cut and processed by the customer, the robot can be installed in front of or upside down, and different products can be programmed for teaching or offline. The sixth axis of the robot is loaded with the optical fiber laser cutting head to cut the irregular workpiece in three dimensions. The processing cost is low. Although the one-time input of equipment is expensive, the continuous and large amount of processing ultimately reduces the comprehensive cost of each workpiece.
Robot welding
The use of robots for welding operations can greatly improve production efficiency and economic efficiency; The welding parameters play a decisive role in the welding results. During manual welding, the speed, dry elongation, etc. are changed. The mobile speed of the robot is fast, up to 3m/s, or even faster. The efficiency of robot welding can be improved by 2 to 4 times than that of manual welding. The welding quality is excellent and stable.
spray painting robot
The spraying robot accurately sprays according to the trajectory, without deviation and perfectly controls the starting of the spray gun. Ensure that the specified spraying thickness and deviation are controlled to the minimum. The spraying robot can reduce the waste of spraying and spraying agent, extend the filter life, reduce the mortar content in the spray booth, significantly prolong the working time of the filter, and reduce the scaling in the spray booth. Transport level increased by 30%!
Robot Vision Applications
Robot vision technology is to add machine vision to the industrial robot application system and coordinate with each other to complete the corresponding work. The use of industrial robot vision technology can avoid the influence of some external factors on the inspection accuracy, effectively overcome the influence of temperature and speed, and improve the inspection accuracy. Machine vision can detect the shape, color, size, brightness, length, etc. of products, and can complete the requirements of material positioning, tracking, sorting, assembly, etc. with industrial robots.
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