Smart Test Equipment Series

Category：AI machine tool

Product Inquiry

199 2376 8010

Product Introduction

　　 Test Process Requirements (Adapted According to Scenario Classification)

Application scenarios	Typical products	Core Test Requirements	Key Testing Capabilities
Motor Control Unit (MCU)	NP11 / RE11-50KW / RE11-70KW	High-voltage functional testing, current calibration, and dielectric withstand testing	High-voltage source, constant-current source, power analyzer, CAN communication
Battery Management System (BMS)	BMS from various brands	Accuracy calibration, insulation testing, communication testing	High-precision power supplies, data acquisition systems, and insulation testers
Vehicle Control Unit (VCU)	VCU of each brand	Functional logic testing, program flashing, diagnostic testing	CAN card, industrial PC, simulation system
All-in-one controller	Integrated controller	Comprehensive functional testing, dielectric strength testing, and calibration	Full-Function Test Platform
DC-DC converter	Vehicle-mounted power module	Voltage conversion efficiency, ripple testing, load testing	Electronic load, oscilloscope, power analyzer

　　Equipment Basic Information

Project	Content	Note
Device Name	Standard test equipment	-
Device model	MK1-A004	-
Device Type	Online testing machine	With upper and lower conveyor lines
Equipment dimensions	1600 mm × 1300 mm × 2100 mm	-
Product Application Scope	L ≤ 540 mm × W ≤ 340 mm × H ≤ 220 mm	-
Maximum load capacity	60 kg (600 N)	-

　　 Core Technical Parameters

　　Scope of Work and Load Capacity

Parameter item	Technical indicators
Maximum machining range	L ≤ 540 mm × W ≤ 340 mm × H ≤ 220 mm
Maximum load capacity	60 kg
Structural features	Hard limit + soft limit adjustment, adjustment range ±0.5 mm
Scope of Application	Excluding non-standard shapes, it meets the requirements of most electronic control products.
Installation method	Fixed on the lower platform

　　 Test performance parameters

Parameter item	Technical indicators
Test Steps	Hook engagement wait → Master pallet in position → Cylinder lift → Docking plate alignment test
Connection success rate	≥ 99.5%

　　 Motor system parameters

Parameter item	Technical indicators
Power transmission method	Cylinder
Positioning accuracy	±0.1 mm
Connection method	Test the docking of the front and rear对接plates.

　　Key Performance Indicators

Indicator Category	Indicator item	Target value
High tempo	Single-piece test cycle time	≤ 60 seconds (program burning), ≤ 123 seconds (calibration)
High tempo	Flexible Changeover	Supported, with an annual production capacity of an undetermined number of sets.
Full coverage	Electrical Functional Coverage	≥ 98%
Full coverage	Fault injection coverage	100% (Critical Security Item)
Low misjudgment	False positive rate	≤ 1% (during the mature operating phase)
High reliability	MTBF	≥ 5,000 hours
High reliability	MTTR	≤ 30 minutes

　　Enhancing product quality and safety: By establishing a rigorous, standardized testing environment, we can proactively identify software and hardware defects in the electronic control system, thereby preventing serious safety incidents—such as vehicle loss of control or spontaneous combustion—caused by electronic control system failures.

　　Cost reduction and efficiency gains: Compared with imported equipment, domestically produced standard test systems can cut procurement costs by approximately 30% to 50%. Moreover, automated testing procedures shorten the test cycle for each electronic control unit, significantly boosting production efficiency. This enables rapid changeovers, shortens the validation cycle for new products, and helps capture market share.

Keywords： Smart Test Equipment Series

Previous item： Smart Torque-Application Equipment Series

Next item： Smart Flip Device Series