Equipment Basic Information
To ensure that standard equipment meets industry-leading standards and satisfies the quality requirements of high-end automotive electronic control products, the following core performance indicators have been established:
In terms of dispensing accuracy, the single-component adhesive volume error is ≤ ±1%, and the two-component mix ratio error is ≤ ±2%; the dispensing rate ranges from 0.1 to 50 mL/s, with a maximum dispensing pressure of 20 bar. Positioning accuracy is ±0.02 mm, and repeatability is ±0.01 mm. Changeover time is ≤ 15 minutes, and a single cleaning cycle for the dispensing path takes ≤ 10 minutes. The system is compatible with viscosities ranging from 50 to 500,000 cP, supports both single- and two-component adhesives (with mix ratios from 1:1 to 10:1), and boasts an MTBF of ≥ 5,000 hours.
| Application scenarios | Typical products | Core Process Requirements | Key Adaptability |
| 3C electronics | Phone bezel, camera module, and screen bonding | Micro-precision coating, narrow line width, bubble-free | High-precision metrology, closed-loop flow control, needle calibration |
| Automotive electronics | ECU encapsulation, sensors, automotive lighting seals | Two-component potting, shock-resistant, and resistant to temperature and humidity. | Precise proportional mixing, vacuum potting, and curing alignment |
| New energy battery | Cell bonding, electrode coating, module potting | Large-area uniform coating, high thermal conductivity / flame retardant | Wide-width coating head, high-viscosity feed, and fire‑resistant material compatibility |
| Photovoltaic module | Frame sealing, junction box potting | Fast curing, UV-resistant, low cost | High‑throughput cycle time, integrated UV/thermal curing, and closed-loop adhesive dispensing. |
| Medical consumables | Catheters, syringes, test cards | Aseptic-grade, biocompatible, microdispensing | Clean and easy to wash, resistant to disinfectants, with minimal backflow to prevent filamentation. |
| General Industry | Filters, motor stators, and appliance seals | High adhesive content, wear-resistant, and cost-effective. | High-flow screw pump, adhesive strip inspection, multi-adhesive-type switching |
| Project | Specifications and Parameters | Note |
| Device Name | Standard Gluing Equipment | - |
| Device model | MK1-A003 | - |
| Device Type | Online cabinet-type unit | With upper and lower conveyor lines |
| Overall machine weight | Approximately 750 kg | - |
| Power Requirements | AC 380 V ±10%, 50 Hz, three-phase five-wire system | Power approximately 4.5 kW |
| Air Source Requirements | 0.5–0.6 MPa, flow rate ≥ 350 L/min | Dry compressed air |
| Ambient temperature | 0℃ ~ 40℃ | - |
| Relative humidity | 20% ~ 90% (no condensation) | - |
| Overall external dimensions | Width 1300 × Depth 1600 × Height 2100 mm | Effective workspace |
| Internal dimensions of the machine | Width 1200 × Depth 1500 × Height 2000 mm | Includes sheet metal enclosure |
Scope of Work and Load Capacity
| Parameter item | Technical indicators |
| Maximum machining range | L ≤ 600mm × W ≤ 540mm × H ≤ 280mm |
| Maximum load capacity | 50kg |
Motor system parameters
| Parameter item | Technical indicators |
| X-axis travel | 600mm |
| Y-axis travel | 700mm |
| Z-axis travel | 200mm |
| Operating speed | X/Y axis: 500 mm/s; Z axis: 300 mm/s |
| Operating acceleration | 0.5 m/s² (can be increased) |
| Repeatability of positioning accuracy | ±0.02 mm |
Keywords: Smart Gluing Equipment Series
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