Smart Press-Fitting Equipment Series

Category：AI machine tool

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Product Introduction

　　Equipment Basic Information

　　To ensure that standard equipment meets industry-leading standards and satisfies the quality requirements of high-end automotive electronic control products, the following core performance indicators have been established:

　　In terms of dispensing accuracy, the single-component adhesive volume error is ≤ ±1%, and the two-component mix ratio error is ≤ ±2%; the dispensing rate ranges from 0.1 to 50 mL/s, with a maximum dispensing pressure of 20 bar. Positioning accuracy is ±0.02 mm, and repeatability is ±0.01 mm. Changeover time is ≤ 15 minutes, and a single cleaning cycle for the dispensing path takes ≤ 10 minutes. The system is compatible with viscosities ranging from 50 to 500,000 cP, supports both single- and two-component adhesives (with mix ratios from 1:1 to 10:1), and boasts an MTBF of ≥ 5,000 hours.

Application scenarios	Typical products	Core Process Requirements	Key Adaptability
3C electronics	Phone bezel, camera module, and screen bonding	Micro-precision coating, narrow line width, bubble-free	High-precision metrology, closed-loop flow control, needle calibration
Automotive electronics	ECU encapsulation, sensors, automotive lighting seals	Two-component potting, shock-resistant, and resistant to temperature and humidity.	Precise proportional mixing, vacuum potting, and curing alignment
New energy battery	Cell bonding, electrode coating, module potting	Large-area uniform coating, high thermal conductivity / flame retardant	Wide-width coating head, high-viscosity feed, and fire‑resistant material compatibility
Photovoltaic module	Frame sealing, junction box potting	Fast curing, UV-resistant, low cost	High‑throughput cycle time, integrated UV/thermal curing, and closed-loop adhesive dispensing.
Medical consumables	Catheters, syringes, test cards	Aseptic-grade, biocompatible, microdispensing	Clean and easy to wash, resistant to disinfectants, with minimal backflow to prevent filamentation.
General Industry	Filters, motor stators, and appliance seals	High adhesive content, wear-resistant, and cost-effective.	High-flow screw pump, adhesive strip inspection, multi-adhesive-type switching

Project	Specifications and Parameters	Note
Device Name	Standard Gluing Equipment	-
Device model	MK1-A003	-
Device Type	Online cabinet-type unit	With upper and lower conveyor lines
Overall machine weight	Approximately 750 kg	-
Power Requirements	AC 380 V ±10%, 50 Hz, three-phase five-wire system	Power approximately 4.5 kW
Air Source Requirements	0.5–0.6 MPa, flow rate ≥ 350 L/min	Dry compressed air
Ambient temperature	0℃ ~ 40℃	-
Relative humidity	20% ~ 90% (no condensation)	-
Overall external dimensions	Width 1300 × Depth 1600 × Height 2100 mm	Effective workspace
Internal dimensions of the machine	Width 1200 × Depth 1500 × Height 2000 mm	Includes sheet metal enclosure

Scope of Work and Load Capacity

Parameter item	Technical indicators
Maximum machining range	L ≤ 600mm × W ≤ 540mm × H ≤ 280mm
Maximum load capacity	50kg

Motor system parameters

Parameter item	Technical indicators
X-axis travel	600mm
Y-axis travel	700mm
Z-axis travel	200mm
Operating speed	X/Y axis: 500 mm/s; Z axis: 300 mm/s
Operating acceleration	0.5 m/s² (can be increased)
Repeatability of positioning accuracy	±0.02 mm

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