Smart Manufacturing Empowers, Driving the Future: China’s Leading Automated Production Line for Electric Drive Controllers Officially Launches

　　Amid the accelerating wave of innovation in new-energy vehicles and high-end electric-drive systems, we have delivered a robust solution: a fully automated assembly and testing line for electric-drive controllers—integrating exceptional flexibility, precision, and efficiency—has officially been put into operation.

　　This production line sets a new industry benchmark with an automation rate of 80%, boasts a design throughput of up to 40 units per hour (JPH ≥ 40), and features rapid changeover capabilities that accommodate seven different product specifications, truly realizing a smart manufacturing closed loop that seamlessly integrates rigidity and flexibility.

　　 Core Process

　　We employ state-of-the-art chip assembly and soldering technologies to establish a precision assembly system that encompasses chip mounting, formic acid reflow soldering, ultrasonic scanning (SAT), and the meticulous integration of critical components such as IGBT modules, capacitors, and control boards. Each process is rigorously controlled to micrometer-level accuracy, ensuring the reliability and consistency of module interconnections.

　　The end of production is also the beginning of quality. Every finished product must undergo a series of rigorous tests—safety compliance verification, firmware programming, and final‑of‑line (EOL) performance testing—to ensure that each electric drive controller meets the highest design standards in terms of power, responsiveness, and safety.

　　 02 Core Advantages

　　Core Advantages

　　Automation rate: 80%

　　JPH/hour: 40

　　Compatible specifications: multiple types

　　Full-process data: Closed-loop

　　From dedicated lines for single‑product manufacturing to flexible, multi‑variety co‑line production, and from manual process control to data‑driven intelligent error‑proofing—this production line not only fully covers the entire process flow of electrical‑control assembly but also, with its high degree of automation and flexibility, provides a robust foundation for the rapid delivery of multiple vehicle models and platforms.

　　Smart manufacturing knows no bounds, and quality remains steadfast. This production line embodies our commitment to “zero defects” and serves as a resolute step forward in the future of intelligent electric‑drive manufacturing.