PACK assembly line

　　As a critical step in the production, design, and application of new‑energy lithium‑ion power battery systems, PACK serves as the core link between upstream cell manufacturing and downstream vehicle integration. However, PACK production lines have long faced significant challenges, including high levels of customization, high line‑wide cycle rates, and stringent requirements for safety and stability. Moses’ module PACK line solution sets itself apart from conventional assembly processes and manufacturing approaches by leveraging industry‑leading technologies—such as modular and flexible design, laser‑based applications, and vision‑based inspection—to elevate module PACK manufacturing. From core process optimization to end‑to‑end line integration, this solution unlocks new possibilities for module PACK production.

　　Product Introduction: CTP/MTP PACK Assembly Line

　　Applicable fields: prismatic batteries, cylindrical batteries, and pouch batteries.

　　Main process:

　　Bottom shell loading: After the AGV delivers the part to the designated position, KBK personnel manually load it onto the line.

　　Cleaning: Laser Cleaning of Terminal Posts

　　Gluing: Automatic gluing and inspection of the bottom housing using a three-axis robotic arm.

　　Boxing: Automatic boxing of modules

　　Trimming: Trimming after the module is placed in the box.

　　Laser Welding: Terminal Laser Welding

　　Bolt tightening: includes both automated and manual tightening stations.

　　Cavity leak testing, etc.:

　　Technical Highlights: By deploying AGV‑based automated material handling, the system offers high flexibility and strong compatibility. Furthermore, through series and parallel configurations of workstations, it achieves a throughput of 60 parts per hour. The module‑in‑box process requires an interference fit, imposing stringent requirements on pressure control, positional accuracy, and product protection.

　　 Automatic bolt tightening

　　■Automatic bolt tightening

　　■ Automatic feeding is achieved using a vibratory bowl, and a gantry robot equipped with a tightening head enables multi‑position screw fastening.

　　■Main components: vibratory bowl feeder, gantry-type positioning mechanism, and tightening mechanism

　　 Apply thermal conductive adhesive.

　　■The plunger pump presses components A and B into the mixing pump, after which a gear pump draws the mixture to the dispensing gun for application inside the base housing. The robotic arm integrates adhesive‑shape detection (via camera).

　　■Main components: 6-axis robot, hybrid pump, gear pump, and glue gun.

　　 Pole addressing, laser cleaning

　　■Pole addressing and laser cleaning are performed simultaneously. Addressing is carried out at the front end, while cleaning takes place at the back end.

　　■ Equipped with a three-axis servo system, it provides seamless coverage across the entire module surface.

　　■ Equip with dedicated dust‑removal equipment to prevent secondary pollution.

　　 Busbar welding

　　■This workstation is used for laser welding of busbars and nickel tabs by the robot.

　　■ Prior to welding, the servo unit drives the camera and the distance‑measuring sensor to capture images of the module’s fiducial marks for positioning.

　　■ During the welding process, inert gas purging and vacuuming are performed at the weld joint.

　　■A blow-off air knife is installed on the gripper to prevent damage to the laser head.

　　 Pin pitch inspection, visual inspection, and weight measurement inspection

　　■ A 2D camera, a 3D camera, and a servo positioning mechanism are employed to inspect the entire module’s appearance.

　　■The weighing sensor is mounted at the bottom of the frame.

Pole Cleaning Servo Fixture

Post-weld cleaning of the servo fixture

Servo detection device

Transfer robot gripper

　　As a critical step in the production, design, and application of new‑energy lithium‑ion power battery systems, PACK serves as the core link between upstream cell manufacturing and downstream vehicle integration. However, PACK production lines have long faced significant challenges, including high levels of customization, high line‑wide cycle rates, and stringent requirements for safety and stability. Moses’ module PACK line solution sets itself apart from conventional assembly processes and manufacturing approaches by leveraging industry‑leading technologies—such as modular and flexible design, laser‑based applications, and vision‑based inspection—to elevate module PACK manufacturing. From core process optimization to end‑to‑end line integration, this solution unlocks new possibilities for module PACK production.