Application scenarios
Application scenarios
Application

Electric Drive Assembly Line

Category: Electric drive and traditional industries

The electric drive assembly line achieves automation, informationization, and standardization of the new‑energy three‑electric system assembly process, covering the entire production sequence—from stator and rotor subassembly to final output of the complete electric drive unit.

  The electric drive assembly line achieves automation, digitalization, and standardization across the entire new‑energy three‑electric‑system assembly process, covering all operations from stator–rotor assembly to final output. Core processes include stator–rotor assembly, gear‑shaft press‑fitting, housing shim selection and measurement, housing bolt tightening, and transfer‑line marking. Stator–rotor assembly employs in‑line pressing with a quick‑change die design, coupled with automatic workpiece rotation, enabling full‑process traceability of pressing data; gear‑shaft press‑fitting likewise supports in‑line pressing and quick‑change dies, with data traceability. Housing shim selection and measurement utilizes online measurement and automated workpiece rotation to ensure precise shim selection; housing bolt tightening is performed by robots, supporting variable‑torque tightening and data traceability; and transfer‑line marking is carried out by robotic pick‑and‑place followed by slide‑table marking, guaranteeing clear, traceable identification.

   Core Process Flow

   Stator–rotor assembly, gear‑shaft press‑fitting, housing shim selection and measurement, housing bolt tightening, winding marking, reducer assembly, motor assembly, electric‑drive assembly.

  • Stator–rotor assembly: in-line press-fitting, quick‑change press head, automatic workpiece rotation, and data traceability.

  • Gear shaft assembly press-fitting: in-line press-fitting, quick-change press heads, and full-process traceability of press-fit data.

  • Housing gasket measurement: Online gasket measurement with automatic workpiece rotation, ensuring high precision.

  • Housing bolt tightening: robotic tightening, variable‑pitch tightening, data traceability

  • Line‑transfer marking: robot picking, slide‑table marking, traceable labeling

Keywords:

Electric Drive Assembly Line

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